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Ultrasonic Thin Film Spray Coating System

Ultrasonic Thin Film Spray Coating System

Brand: SONO-CELL®
Model: SNR500

SONO-CELL ® Ultrasonic spray coating system includes XYZ motion system, Sonaer ultrasonic spray nozzle, ultrasonic generator, constant liquid delivery system and air control. It is suitable for nano thin film coating e.g. solar cell, fuel cell, glass coating. Maximum spray area: 500mm x 500mm. Fully programmable with control of all functions for thin film coatings. Call or email for more information and pricing. Several options are available and customization.

High efficiency spray, the material usage ratio > 95%, Spray pattern uniformity +/- 2%

Maximum spray area coverage: 300mm × 300mm (SNR300), 500mm x 500mm (SNR500)

Precision Syringe Pump Liquid Dosing/Dispensing.

Full digital ultrasonic generator:

  • Sonaer’s multi-DSPs closed loop control technology provides highly stable operation.
  • Auto Atomization Power Adjustment (AAPA).
  • Real time operating frequency display.
  • VMD Simulation based on physical properties of the medium during atomisation.

 

SNR300 XYZ servo robot motion system [400mm(X) x 400mm(Y) x 100/200mm (Z)], maximum speed of 1000mm/s on X&Y axes.

SNR500 XYZ servo robot motion system [600mm(X) x 600mm(Y) x 100/200mm (Z)], maximum speed of 1000mm/s on X&Y axes.

Self-cleaning ultrasonic nozzle prevents clogging.

All system components are compatible with the typical solvents such as; THF, acetone, DMAC, toluene, chloroform, and polymers such as; urethanes, polycarbonates, silicones, styrene.

Exhaust system interface: ready for connecting to exhaust system of workshop or lab. HEPA filter facility.

Integrated control of the nozzle, liquid delivery, and motion system by full color touch panel with user friendly interface.

Built in PC and full color HMI with touch screen and keyboard.

SNR300 Dimensions (cm): 150 W x 90 D x 75 H, Weight: 150Kg (Note- Dimensions and weight may vary subject to the level of customization).

SNR500 Dimensions (cm): 160 W x 120 D x 175 H, Weight: 350Kg (Note- Dimensions and weight may vary subject to the level of customization).

Power input: 120-240VAC 50/60Hz, single phase, 16A.

Ethernet connection and Camera for remote process monitoring and record keeping or troubleshooting.

Laser targeting for coating position.

Multiple nozzle configurations for layering of different chemistries and ease of setup for multiple spray applications.

Continuous Flow Syringe Pump provides continuous liquid delivery for extended operation.

Ultrasonic Dispersion: A variety of methods to prevent agglomerating and depositing are available to suit the application.

Customized substrate platform, Heated (Max 250°C), Vacuum Chuck.

Gas Tight Enclosure.

Ultrasonic Thin Film Spray Coating System

Brand: SONO-CELL®
Model: SNR500

Get unmatched accuracy and uniformity in thin film applications

Other Thin film coating systems

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